Phase evolution, thermal and microwave dielectric properties of cordierite-Al2O3 composite were investigated. As the content of Al2O3 increased, mullite, sapphirine, and spinel were formed as secondary phases, implying that cordierite may be decomposed by the reaction with Al2O3. All sintered specimens exhibited dense microstructures. The densification occurred through liquid phase sintering. As the content of Al2O3 increased, the thermal expansion coefficient and the dielectric constant increased, whereas the quality factor decreased. The thermal expansion coefficient, the dielectric constant, and the quality factor of the 90 wt% cordierite 10 wt% Al2O3 composite sintered at 1,425℃ were 2.9×10-6 K-1, 5.1, and 34,844 GHz, respectively.
With trend of the miniaturization and the high-functionalizing of mobile communication system, low-loss microwave dielectric materials are widely used for high frequency communication components. These dielectric materials should be co-sintered with highly electric-conducting metal such as silver or copper for high-frequency and thick film process application. Sintering temperature of Ca[(Li1/3Nb2/3)1-xTix]O3-δ, which has excellent dielectric properties such as εr above 40, quality factor (Q·f0) above 16,000 GHz, and TCF (temperature coefficient of resonant frequency) of -20~-10 ppm/℃, is reported as high as 1,175℃, so it could not be co-sintered with silver or copper. Therefore in this study, low-temperature melting glasses of Zn-B-O and Zn-B-Si-O systems were added to Ca[(Li1/3Nb2/3)1-xTix]O3-δ to lower its sintering temperature under 900℃ without losing excellency of dielectric properties. With 15 weight % of Zn-B-Si-O glass and sintered at 875℃, specimen showed density of 4.11 g/cm3,ε r of 40.1, Q·f0 of 4,869 GHz, and TCF of -5.9 ppm/℃. With 15 weight % of Zn-B-O glass and sintered at 87 5℃, specimen showed density of 4.14 g/cm3, εr of 40.4, Q·f0 of 7,059 GHz, and TCF of -0.92 ppm/℃.